Keep lines running.
AI for the factory floor.
Ready to cut downtime?
Book a 30-minute discovery call. We'll audit your data readiness and scope your pilot in under a week.
Predict.
Prevent.
Perform.
We connect to your ERP, SCADA, and historian data — then deploy AI that lives inside your operations.
- Predictive maintenance alerts
- Dynamic scheduling AI
- In-line quality monitoring
CNC Service Due
Oct 18 · Preventive · Medium
98.7% Uptime
+0.3% this week
Active Work Orders
23
−5 from last week
Equipment Uptime
98.7%
+0.3% improvement
Monthly Cost
$12.5K
−8% from last month
Preventive Rate
94%
On-time completion
See Manufacturing AI in action
Explore the full dashboard — click through real workflows, live data, and AI-powered insights.
The real cost of reactive manufacturing
Most manufacturers know they have a maintenance problem. Few have visibility into exactly where value is being lost — or how close a failure event really is.
~£260K
per hour of downtime in automotive
Unplanned downtime is bleeding margin
Equipment fails without warning. Reactive maintenance means rushed decisions, premium spare parts, and production windows gone forever — with no data trail to prevent it repeating.
72hrs
typical warning window — if caught at all
You can't see failures before they happen
Maintenance logs and gut feel aren't enough. By the time a fault registers in your data, the damage is already done. You need predictive signals, not reactive reports.
3–7%
average scrap rate, industry-wide
Quality escapes caught too late
Defects found at end-of-line mean scrapped batches, rework costs, and customer complaints. Catching the signal at the source — not the outcome — is the difference between proactive and reactive quality.
18hrs/wk
engineers spend on manual compliance work
Compliance audit burden is unsustainable
ISO, OSHA, CE — critical, but labour-intensive when done manually. Your best engineers are maintaining spreadsheets instead of improving processes. AI automates the evidence trail.
We don't sell a product.
Every AI system we build is designed from scratch — around your specific operation, your data, and the exact problem you need to solve. Not a template. Not a licensed platform. Yours.
Zero assumptions
We start by mapping your operation — your data sources, your constraints, your team. The AI we build reflects your reality, not an industry template.
Every system, every integration
SAP, Oracle, SCADA, custom ERPs, spreadsheets, PDFs, legacy databases — we connect to whatever you have and build intelligence on top of it.
You own it completely
No SaaS subscription. No usage fees. The AI lives inside your infrastructure, on your terms, with full IP ownership from day one.
Examples from the floor:
Got a problem we haven't solved before?
Good. That's exactly the kind of work we take on.
From your data to live AI in weeks
We start with a focused 2–4 week pilot on your highest-impact use case. If it doesn't deliver measurable ROI, we tell you — before you scale.
Connect your data
We integrate with your ERP, SCADA, historian, and MES — typically in 3–5 days. No rip-and-replace, no months of IT projects.
AI maps your patterns
We train models on your specific machines, your failure modes, and your production cadence — not generic industry data.
Predict, prevent, perform
Failure alerts fire before damage occurs. Work orders are generated automatically. Maintenance schedules around production, not the other way around.
You own it completely
Live KPI dashboards track uptime, cost savings, and ROI. You own the system outright — no SaaS subscription, no dependency on us after deployment.
Numbers from the floor, not the deck
42–48%
ROI within 6 months
Raypack
98.7%
Equipment uptime achieved
Manufacturing clients avg.
31%
Reduction in unplanned downtime
Automotive client
2–4wks
From pilot scoping to live AI
All engagements
What could AI save your operation?
Answer six questions about your manufacturing environment and get an instant projection of the value AI could unlock.
Estimate your AI ROI in 60 seconds
Answer 6 quick questions about your manufacturing operation and we'll project the annual value AI could unlock for you.
Is your data ready for AI?
A quick 5-question assessment to gauge your data maturity — and show you exactly where you stand before a pilot begins.
How ready is your data for AI?
5 quick questions to assess your data maturity and see how quickly AI could deliver results in your operation.
Real results. Real fast.
Measurable KPI improvements across every engagement.